Regular maintenance and repairs are critical to avoiding an unexpected forklift breakdown. It doesn’t matter if you are running a single forklift or a full fleet; it’s critical to watch out for the most common signs that your forklift needs service. Catching any potential issues in the early stages will help to reduce the risk of more severe problems in the future.
The good news is that a proactive approach to forklift servicing and maintenance could save you thousands of dollars compared to an emergency repair. Here are the most important forklift warning signs that your team should be watching out for.
Why Catching Warning Signs Early Saves You Thousands
Consider the fact that if a forklift breaks down in the middle of the shift, it will cost your company money the whole time it is out of service. Not only do you need to pay for the repair costs, but you also lose money due to a decrease in productivity, rushed parts, and even the cost of a rental unit while your forklift is being repaired.
Instead of waiting for a breakdown, it’s better to take a proactive approach with regular maintenance. Staying consistent with forklift servicing makes it easy to identify any potential issues early on, giving you the flexibility to repair the machine at your convenience. For example, if you notice that the tires are looking worn, then it’s a good idea to take a proactive approach with tire replacement, instead of waiting for one of the tires to blow out in the middle of a workday.
Also, it’s important for every business owner to know that OSHA requires a forklift to be tagged out of service if there are any safety-related issues with the machine. Known issues should not be ignored until the next scheduled maintenance appointment.
Remember: if a small issue is ignored for a few extra weeks, it will likely turn into a much larger repair. Worn parts can accelerate wear and tear on the forklift, which means that you will have much more that needs to be fixed if you procrastinate on the repairs.
Sign #1: Fluid Leaks and Fork or Mast Drift
Pay attention to the fluid color so that you can identify what is leaking. If there are any leaks under the forklift, then you need to know if it’s hydraulic fluid, engine oil, or coolant. These leaks should always be addressed immediately…topping off the fluid isn’t good enough.
Also, watch for signs of fork or mast drift. If you notice that the load sinks slowly or the mast is struggling to reach its full height, then you might have an issue with the valve or hydraulic seal.
Sign #2: Unusual Noises and Steering or Brake Problems
It’s a red flag when you notice a forklift making a grinding noise when lifting. Most likely, you have an issue with the mast roller, chain, or hydraulic pump. On the other hand, a squealing or knocking sound is usually an indication of an issue with the drivetrain.
The forklift should be shut down immediately if you find any steering or brake problems, especially since these systems play an important role in preventing accidents.
Sign #3: Loss of Power, Hard Starting, and Warning Lights
If you are operating a forklift and notice sluggish performance or a loss of power, then it could be related to fuel issues: a weak battery (electric models) or a clogged fuel filter (propane or diesel units).
Also, pay attention to how the forklift responds when you start it. If it’s hard to start or is cranking slowly, then there is likely a problem that needs to be addressed. Additionally, a forklift should always be taken out of service if any dashboard warning lights turn on.
Sign #4: Worn Tires, Vibration, and Damaged Lift Chains
Look for signs of wear and tear on all parts of the forklifts, including the tires and lift chains. Even if the damage seems small, it can turn into secondary damage if the little issues are ignored. These parts affect how the load and stress are distributed across the whole truck, which is why seemingly small wear and tear shouldn’t be overlooked.
Another thing to pay attention to is how the forklift is vibrating while in use. When the vibrations are strong, it could be an indication that there is an issue with a chain, bearing, or mount that needs to be fixed as soon as possible.
FAQs
How often should a forklift be serviced?
The servicing and maintenance schedule depends on the number of hours the forklift has been in use since the last service and the type of fuel that you are using. Remember that preventive maintenance is much more affordable than emergency repairs after a breakdown.
Why is my forklift not lifting all the way?
If you are having issues with the lifting function, then it could be the result of a fork or mast drift problem because of issues with a hydraulic seal. Also, check the valve and pumps. This issue will usually worsen over time, which is why it should be addressed immediately.
What does mast drift mean, and is it dangerous?
Mast drift means the mast or forks slowly lower on their own. Mast drift might seem like a small problem, but it can be quite dangerous if the load shifts or drops unexpectedly.
Do you offer emergency forklift repair in Dallas–Fort Worth?
Yes, if you need emergency forklift repair in the DFW area, then call our team at BullDog Forklifts right away. We’ll send a technician to your site to get your forklift back into operation as soon as possible. Additionally, we offer rental options for your crew if more extensive repairs are necessary.
Full-Service Solutions from BullDog Forklifts
Whether it’s time for a routine maintenance appointment or you need help with unexpected repairs, rest assured knowing that BullDog Forklifts is always just a phone call away. We’ll inspect your forklift and help you determine the best solution for your unique needs.
There are often times when repairs are sufficient to keep your forklift in the fleet. But if the repair costs are high, then we will help you evaluate whether a replacement is a smarter long-term decision.
Our certified technicians are here to assist with same-day mobile repairs. Contact us at BullDog Forklifts to learn more about available services, rentals, sales, and more.